Chifukwa Chake Chitsimikizo cha IATF16949 Chimafunika Popeza Zida Zachitsulo Zolondola Kuchokera ku China

Nkhaniyi ikuyankha mafunso amenewa malinga ndi mmene fakitale ina imene yakhala ikugwira ziphasozi kwa zaka zambiri ndipo imakhala nayo tsiku lililonse.

Kodi IATF16949 ndi chiyani?

IATF16949 (International Automotive Task Force 16949) ndiye mulingo wapadziko lonse lapansi wowongolera zamtundu wamagalimoto. Idapangidwa molumikizana ndi ma OEM akuluakulu amagalimoto - kuphatikiza Ford, GM, Stellantis, BMW, Volkswagen, ndi ena - kudzera mu International Automotive Task Force, ndipo imagwirizana ndi ISO 9001 monga maziko ake.

Mtundu wapano ndi IATF 16949:2016 , yomwe idalowa m'malo mwa ISO/TS 16949:2009 standard.

Scope: Muyezowu umagwira ntchito ku malo opangira zinthu zomwe zimapanga zida zamagalimoto ndi zazikulu - kuphatikiza ma castings, forgings, zida zamakina, zida zosindikizidwa, ma welded, ndi mapulasitiki opangidwa - operekedwa mwachindunji kapena mwanjira ina kwa OEM zamagalimoto.

Mfundo yofunika: IATF16949 singakhale ndi kampani payokha. Iyenera kugwiritsidwa ntchito pamalo enaake opangirako ndipo imafuna kuwunika kwa chipani chachitatu ndi bungwe la certification certification body (CB) lolembetsedwa ndi IATF. Palibe "zodzitsimikizira."

IATF16949 vs. ISO 9001: Kusiyana kwake ndi Chiyani?

Opanga ambiri olondola ku China amakhala ndi ISO 9001 - muyezo wanthawi zonse kasamalidwe kabwino. ISO 9001 ndiyo maziko olimba, koma IATF16949 imapita patsogolo kwambiri pazofunikira zomwe ndizofunikira kwambiri pazigawo zamagalimoto.

Tanthauzo lothandiza: fakitale ya IATF16949 ili ndi njira zokhazikika, zolembedwa, komanso zowunikira zomwe zimapitilira kuwongolera zolemba. Zimakhudza momwe gawo lanu limapangidwira, kutsatiridwa, kukhazikitsidwa, kuwongolera pakupanga, kuyeza, ndikusintha mosalekeza.

Kodi IATF16949 Imatanthauza Chiyani Mu Factory Casting and Forging

Pamalo opangira ndalama olondola kapena opangira, chiphaso cha IATF16949 chimafunikira - mwa zina:

1. Kuwongolera ndondomeko pa gwero Njira iliyonse - jekeseni wa sera, nyumba ya zipolopolo, kutentha kwaposachedwa, chithandizo cha kutentha kwapambuyo, CNC machining mapulogalamu, chithandizo chapamwamba - chiyenera kukhala ndi ndondomeko yowonetsera yolembedwa ndi njira zowunikira, malire olamulira, ndi ndondomeko zochitira zinthu zomwe sizinali bwino.

2. Kutsatiridwa kwa zinthu Mulu uliwonse wa aloyi uyenera kutsatiridwa ndi satifiketi yake ya mphero (satifiketi ya kutentha). Nambala ya kutentha imayenda ndi zinthu kufakitale, kulumikiza gawo lililonse lomwe lamalizidwa ku chemistry yoyambirira komanso data yoyesera yamakina.

3. Zolemba za PPAP za magawo atsopano Pamene gawo latsopano likuvomerezedwa kuti lipangidwe, fakitale yamagetsi yamagalimoto imakonzekera phukusi la Production Part Approval Process (PPAP). Izi zimaphatikizapo:

• Zojambulajambula (zojambula, mawonekedwe)
• Zolemba zosintha mainjiniya
• PFMEA (Njira Yolephereka ndi Kusanthula Zotsatira)
• Control Plan
• Kuwunika kwa Measurement System (Gauge R&R)
• Zotsatira za Dimensional (Lipoti Loyang'anira Nkhani Yoyamba)
• Zotsatira za mayeso azinthu (chemistry, mechanical properties)
• Maphunziro a luso la ndondomeko (Cpk ≥ 1.67 pazochitika zovuta)
• Zitsanzo zigawo

Zolemba izi ndi zomwe ogulitsa magalimoto a Tier 1 ndi Tier 2 amayembekezera asanavomereze gwero latsopano loponyera kapena kupanga.

4. Kuyankha kwachilema - ndondomeko ya 8D Pamene madandaulo a kasitomala kapena gawo losagwirizana linenedwa, fakitale ya IATF16949 imayenera kuyankha ndi lipoti lokonzekera 8-Disciplines (8D) kuthetsa mavuto - kuzindikiritsa zomwe zimayambitsa, zosungira, zochita zowongolera, ndi zodzitetezera ndi umboni wotsimikizirika.

5. Kuwunika kwapachaka kwa gulu lachitatu Mosiyana ndi ISO 9001, yomwe imalola zaka zitatu zoyendera ziphaso zokhala ndi ma surveillance audit, IATF16949 imafuna kafukufuku wapatsamba chaka chilichonse . Bungwe la certification limayesa fakitale molingana ndi muyezo wonse - ndipo kusagwirizana kulikonse kungayambitse kuyimitsidwa kwa satifiketi.

Momwe Mungatsimikizire Chitsimikizo cha IATF16949 Mukapeza Zochokera ku China

Tsoka ilo, chinyengo cha satifiketi chilipo. Umu ndi momwe mungatsimikizire zowona:

Khwerero 1 — Yang'anani mnkhokwe ya IATF Global Oversight (IATF GO) IATF ili ndi nkhokwe yapagulu ya ziphaso zonse zovomerezeka za IATF16949 pa: www.iatfglobaloversight.org Sakani ndi dzina la kampani, malo atsamba, kapena nambala ya satifiketi. Satifiketi yovomerezeka iwonetsa adilesi yotsimikizika, kuchuluka kwa ziphaso, nambala ya satifiketi, ndi tsiku lotha ntchito.

Khwerero 2 - Onetsetsani kuti kuchuluka kwake kumakwirira magawo anu Kukula kwa satifiketi kumatanthawuza kuti ndi mitundu yanji yazinthu zomwe zimakhudzidwa. Satifiketi ya "machining of pulasitiki zigawo" sichimakhudza kuyika ndalama. Kuchulukaku kuyenera kuphimba kuponya, kupanga, kapena kupanga makina monga momwe zingakhalire ndi magawo anu.

Khwerero 3 - Pemphani buku la satifiketi Chikalata chovomerezeka chidzawonetsa:

• Dzina lenileni lalamulo ndi adilesi ya malo opangira
• Dzina la bungwe la certification (liyenera kukhala CB yodziwika ndi IATF)
• Nambala ya chiphaso
• Masiku ovomerezeka
• Chizindikiro cha IATF ndi chizindikiro chovomerezeka cha CB

Khwerero 4 - Pemphani mawu amphamvu a PPAP Funsani ogulitsa: "Kodi mungapereke PPAP Level 3 kugonjera kwa gawo latsopano?" Sitolo yeniyeni ya IATF16949 idziwa bwino tanthauzo la izi ndikutha kufotokoza momwe amachitira.

Zomwe IATF16949 SIIKUtsimikizira

Kukhala woona mtima pankhani imeneyi. Chitsimikizo cha IATF16949 ndi muyezo wamakina , osati chitsimikizo chamtundu wazinthu. Amatanthauza:

• Fakitale ili ndi ndondomeko zolembedwa ndi kuwunika.
• Njira zimenezo zimayendetsedwa mwadongosolo.
• Fakitale imatha kupanga zolemba zamagalimoto zamagalimoto.

Sikutanthauza :

• Gawo lirilonse lotumizidwa lidzakhala langwiro.
• Fakitale alibe khalidwe amathawa konse.
• Mbali yeniyeni yomwe mukugula yatsimikiziridwa.

Ichi ndichifukwa chake magulu odziwa zambiri amagwiritsa ntchito satifiketi ya IATF16949 ngati oyenerera - osachepera - m'malo mopereka chitsimikizo chathunthu. Iyenera kuphatikizidwa ndi:

• Kuyang'anira Nkhani Yoyamba (FAI) lipoti la magawo atsopano
• Kuwunika kwa fakitale pamalo (kapena kuwunika kwa chipani chachitatu kudzera pa SGS, Bureau Veritas, TÜV, etc.)
• Ma protocol oyendera omwe akubwera pamalo anu
• Chotsani zakuthupi ndi mawonekedwe muzojambula zanu

Chifukwa Chake Ndikofunikira Kwambiri pa Castings ndi Forgings Kuposa Njira Zina Zambiri

Kuponya ndi kupanga kumaphatikizapo njira zosinthika - kutentha kwa kusungunuka, kutsekemera kwa zipolopolo, kuthamanga kwa kufa, kutentha kwa billet, kusindikiza nthawi ya tonnage. Mosiyana ndi makina a CNC, pomwe njira yopangira zida imakhala yotsimikizika, kuponya kapena kufota kumafuna kuyang'anira nthawi yeniyeni ndikuwongolera kuti mupewe porosity, kuzimitsa kuzizira, kudzaza, kapena kuwonongeka kwa kapangidwe kambewu komwe sikungawonekere pamtunda.

Zofunikira za IATF16949 pa Statistical Process Control (SPC) ndi maphunziro a kuthekera kwa ma process (Cpk) ndizofunikira kwambiri pankhaniyi. Zimakakamiza fakitale kuyeza, kuyang'anira, ndikuwonetsa mowerengera kuti njira yawo yopangira kapena kupanga ikugwira ntchito molingana ndi malire - osati kungoyang'ana magawo omwe amalizidwa ndikuyembekeza zabwino.

Kudzipereka kwathu ku CNSANDCASTING

Fakitale yathu ili ndi chiphaso cha IATF16949 pakuyika kwathu kophatikizika kopanga, kupanga, ndi makina a CNC. Izi zikutanthauza:

• Gawo lililonse lomwe timapanga limakhala ndi kutsata kwazinthu zonse ku satifiketi ya mphero.
• Kukhazikitsidwa kwatsopano kumatsata njira yathu ya APQP/PPAP monga muyezo.
• Magawo ofunikira amawunikidwa pansi pa SPC munthawi yeniyeni.
• Laborator yathu ya CMM imayang'ana 100% pamitu Yoyamba.
• Timayankha kwa kasitomala aliyense wosatsata mkati mwa maola 24 ndikusunga kwakanthawi, ndikutseka malipoti a 8D mkati mwa masiku 30.

Timalandila kuwunika kwamakasitomala komanso kuwunika kwa gulu lachitatu nthawi iliyonse.

Mapeto

IATF16949 ndi yoposa baji pa kabuku. Kwa ogula omwe amapeza zojambulidwa mwatsatanetsatane komanso zopanga kuchokera ku China, zikuyimira kudzipereka koyenera pakuwongolera zinthu mwadongosolo - kuwongolera njira, kufufuza zinthu, kukhazikitsidwa kwazinthu mwadongosolo, komanso kuthetsa mavuto mwadongosolo.

Ikagwiritsidwa ntchito moyenera ngati gawo lofufuza lomwe limaphatikizapo kuwunikanso zojambula, FAI, ndi kuwunika kwanthawi ndi nthawi, ndi imodzi mwama proxi odalirika omwe amapezeka kuti adziwe ogulitsa omwe atha kuthandizira maunyolo operekera magalimoto ndi mafakitale.

Ngati mukuwunika ogulitsa ndipo mukufuna kumvetsetsa kuchuluka kwa ziphaso zathu, zomwe timalemba, kapena njira ya PPAP mwatsatanetsatane - ndife okondwa kukupatsirani chidziwitso chonse chaopereka.